In experiments on metallic microwires, size effects occur as a result of the interaction of dislocations with, e.g., grain boundaries. In continuum theories this behavior can be approximated using gradient plasticity. A numerically efficient geometrically linear gradient plasticity theory is developed considering the grain boundaries and implemented with finite elements. Simulations are performed for several metals in comparison to experiments and discrete dislocation dynamics simulations.

The deep drawing of an aluminum alloy used in the packaging industry for the beverage can manufacturing process is investigated. In this work, the effective constitutive behavior is based on a crystal plasticity model in combination with a non-linear Hashin-Shtrikman type homogenization scheme in which a reference stiffness controls the stress and strain fluctuations. The simulation results are compared to experiments in terms of deep drawing earing profiles, texture evolution, and localization.

Dual-phase steels exhibit good mechanical properties due to a microstructure of strong martensitic inclusions embedded in a ductile ferritic matrix. This work presents a two-scale model for the underlying work-hardening effects; such as the distinctly different hardening rates observed for high-strength dual-phase steels. The model is based on geometrically necessary dislocations and comprises the average microstructural morphology as well as a direct interaction between the constituents.